High Efficiency IBR Sheet Roll Forming Machine Save Space Thickness
Range 0.3-0.8mm
Description
The Double layer roll forming machine can roll forming two
different types of roofing sheets, no need to change anything
tools. The double layer roll forming machine has two layers. The
upper layer and the lower layer. It can roll-forming different
sheets. The double layer roll forming machine is the popular and
wise choice for both new entrepreneurs and established metal
building manufacturers
The double layer forming machine can make two different types of
wall and roof panels in one machine, including glazed roof tile,
roof/wall panel style.
This design of the double layer roll forming machine could increase
your productivity and save space, and save the costs. The machine
max roll speed can reach to 45m/min. This is very popular abroad
due to its high efficiency. It can work automatically.
Main technical details
| No. | | |
| 1 | Material of the profile | GI or color steel |
| 2 | Thickness range | 0.3-0.8mm |
| 3 | Main motor power | 7.5kw |
| 4 | Electric Voltage | 380V, 50Hz, 3Phase |
| 5 | Roll station | 18 stations |
| 6 | Roller material | ASTM1045 chrome plated surface with chrome, CNC machiening |
| 7 | Shaft diameter | ￠70mm material: SAE1045 with quenching and tempering |
| 8 | roll forming speed | not less than 15m/min |
| 9 | Transmission | by chain, one inch, single line |
| 10 | Others | Roll former has leveling bolts in the base for adjusting the
leveling |
| Machine base frame adopt H beam welding steel |
| In the main roll forming machine have 2 buttons for urgency stop if
happen any malfunction. |
| Machine adopt new station to make machine more strong |
| To avoid accidents, all of drive part adopt protect cover |
Main components
| Name | Description |
| Manual decoiler | Dimensions: 1700mm*1000mm*800mm Width of feeding: 1250mm
Capability: 5 Ton Inter diameter: 480-570mm
Max out diameter: 1500mm Mode of expand &fight: inner expand &fight by manual
Way of feeding: manual |
| Forming section | Adjustable center of the forming rollers and of sufficient length
to prevent lateral movement of the strip on its entry to flatten.
Feeding type: adjustable Feeding width:900-1300mmmm Entrance and guide roller: diameter is ￠76mm, material is SAE1045,surface with chrome |
| Hydraulic Cutting | Cutting after forming: Cut the sheet after roll forming to required
length.
Material of blade:Cr12, 58-62 HRC hardness
Cutting power by hydraulic,4KW
Working pressure: 12Mpa adjustable Length measuring: Automatic encoder length measuring, Brand: Omron The cutting sequence is also contained and controlled by the same
PLC program |
| Receiving table | Jointed by 60mm*40mm tube
Size: 1.0m long*0.8mwide*0.6-1mhigh
One out table with two support roller Two sets. |
| Hydraulic station | Hydraulic power: 4kW
Working pressure: 12Mpa adjustable
Solenoid valve: 1 group
Hydraulic oil: 46# hydraulic oil
Color: Blue (or base on customer request) |
| Control Cabinet | 1) Programmable setting of profile length and quantity
2) Automatic stopping of the equipment after completion of the
cutting programme. 3) Operating system language: English and Chinese 4) Computer used to control length & quantity. Machine will
automatically cut to length and stop when required quantity is
achieved
5) PLC brand: Panasonic
6) Frequency converter brand: Yaskawa, quantity: 1
7) Touch screen: Taiwan Weinview |
4. Quality assurance
The company organizes the production as per ISO9001:2008 standard.
From design control, process control, inspection control to
delivery, installed and service, we all operating a whole strict
process control system. The running of the quality system performs
quality manual, procedure files, work instruction and related
technical and management standard together with standard and
regulation layout by the company. Quality system realizes whole
screw and whole procedure control completely.
Quality assurance procedure for important out-source parts.
a. Mainly out-sourced parts: control system, cylinder, hydraulic
components, motor, pump etc.
b. After evaluation, select qualified suppliers as business
partners.
c. Purchasing according to plan, purchase contract, quality
requirement, technical standard, and inspection standard.
